MedSysEvidence-graded reference

MedSys / Food & product safety / Plastics

Food & product safety · Chapter 6 of 6

Plastic ingress in food & drink

58 everyday situations, sorted by what causes the ingress rather than by product type — because the same bottle behaves differently warm than cold, and it is the situation you can change.

Grade the worry, not just the exposure. Microplastic health effects in humans are Emerging — the exposure is well-documented, the consequences much less so. The high-risk items below are worth changing because the swaps are trivial, not because any single one is known to harm you. How this sits against other exposures.

Heating — plastic activated by heat

10 items · 7 high

Microwaving, boiling or steaming food in or near plastic releases particles rapidly

High Microwave ready meals Thin PET/PP trays shed particles when microwaved
High Boil-in-bag rice Nylon or PE bags release millions of particles per litre
High Plastic-mesh tea bags Nylon/PET mesh releases billions of particles per steep
High Coffee pods (plastic) Hot water through PP capsule under pressure
High Instant noodle pots Polystyrene cups + hot water = significant leaching
Moderate Soup cartons (hot-fill) Polyethylene inner lining contacted by hot liquid
Moderate Frozen veg in steam bags Perforated PE bags microwaved from frozen
High Baby formula (PP bottles) PP bottles release up to 16M particles/litre when sterilised
Moderate Jar lids (plastic-lined) Plastisol seal contacts hot food during pasteurisation
High Laminated paper cups LDPE inner lining releases trillions of nanoparticles

Drinking — bottles, caps & cartons

10 items · 4 high

Opening, closing and squeezing creates friction-based shedding directly into liquid

High Bottled water (plastic) PET bottle + cap friction adds particles with every opening
High Soft drinks (plastic bottle) PET bottles, especially if reused or warm-stored
Moderate Milk (plastic bottle) HDPE bottle; cap thread abrasion on every pour
Moderate Orange juice carton Polyethylene lining; cap friction on opening
High Sports / energy drinks PET + polypropylene sports caps shed with squeeze
Low Beer (plastic-cap glass) Cap liner contacts beer; glass safer but cap is not
Low Wine (plastic stopper) Polyethylene or composite cork sheds on removal
Moderate Flavoured water (plastic) Same PET/cap mechanism as bottled water
Moderate Squash & cordial Flexible LDPE bottle body sheds on squeezing
High Infant feeding bottle PP/silicone; formula + heat = major exposure route

Storage & packaging — wrapping and sealing

18 items · 3 high

Cling film, plastic trays and sealed pouches all contact food directly during shelf life

High Pre-wrapped red meat Thin PET/LDPE stretch film tears and sheds on opening
High Deli meat (sliced) Layered plastic film; particles shed during unwrapping
Moderate Pre-packaged cheese Plastic film + modified atmosphere packaging
Moderate Bagged salad BOPP or PE bag; particles detected inside bags
Low Bagged bread LDPE bag; particles found in contact face of loaf
Moderate Yogurt pots (plastic) PP tub + foil seal; peeling foil creates friction
Moderate Cream / crème fraîche PP pot; fat content accelerates chemical leaching
Moderate Smoked salmon (pouch) Multilayer plastic pouch; fatty food = higher migration
Low Pre-packed fruit Rigid PET clam-shell or LDPE bag
Moderate Margarine / spread PP tub; fat content increases plasticiser leaching
Moderate Peanut butter (plastic jar) Flexible LDPE; phthalates migrate into fats
Moderate Ketchup (plastic bottle) Squeezable LDPE; phthalates + fatty/acidic content
Moderate Ready-to-eat meals (chilled) PP trays, plastic lids; long dwell time increases migration
Moderate Table salt (plastic bag) Salt itself accumulates MPs from marine/environmental sources
Low Sugar (plastic bag) MPs found at low levels in commercial white sugar
High Cooking oil (plastic bottle) PET bottle; oil is a potent plasticiser solvent
Moderate Canned fish (ring-pull) BPA/BPS epoxy lining contacts contents; omega-3 fats accelerate
Moderate Honey (plastic squeezy) MPs found in honey; LDPE bottle adds further contamination

Production — processing equipment contact

10 items · 5 high

Plastic conveyor belts, pipes, cutting surfaces and sieves shed particles during manufacture

High Ultra-processed foods More production steps = more plastic equipment contact time
High Processed meat products Sausages, burgers: plastic mincers, extruders, casings
Moderate White bread / rolls Plastic dough mixers, prooving trays, conveyors
Moderate Breakfast cereals Plastic conveyor belts and coating drums in factory
Low Beer / lager Plastic fermentation vessels and pipework
High Farmed seafood MPs in water ingested by fish; accumulate in flesh
High Shellfish (mussels/oysters) Filter feeders; highest marine microplastic accumulation
High Sea salt Harvested from seawater; highest observed MP concentration
Moderate Tap water (used in food) Water treatment pipes; plastic fittings throughout supply
Moderate Bottled sauces Long plastic-contact dwell time in factory and storage

Plastic type — highest-risk packaging codes

10 items · 5 high

Check the recycling number in the triangle on packaging — certain resins carry specific chemical risks

High Code 3 — PVC Phthalate plasticisers; found on cling film, some blister packs
High Code 6 — Polystyrene Styrene monomer leaches especially with hot or fatty food
High Code 7 — Other May include BPA polycarbonates; baby bottles, water coolers
Moderate Code 1 — PET Single-use; antimony catalyst leaches; never reuse or heat
Moderate Code 4 — LDPE Flexible films and squeezy bottles; phthalates possible
Low Code 5 — PP Generally safer but sheds MPs under heat or repeated washing
Low Code 2 — HDPE Relatively stable; still sheds particles mechanically
High Nylon (unlabelled) Used in mesh tea bags, baking bags; high-temp shedding
High Recycled plastic (rPET) Contamination from recycling stream increases particle load
Moderate BPA-lined cans Older stock; epoxy BPA lining contacts food directly